Injection pump timing

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Injection pump timing

Postby tim curran » Mon Feb 03, 2014 5:54 pm

With 75 horse injectors upgraded turbo 4 inch exhaust 3200 spring performance fuel pin, my pump is maxed can't turn it up anymore, I just put my pump back together and put the timing all the way to the head. Truck runs ok but motor has a different tune to it. I know I just increased the timing. What is the best result for moving the pump, can it be to far?
1993 w250, 3200 RPM springs, maxed fuel screw, industrial inj. Fuel pin, Dynamite diesel 75 horse inj., ind inj stage 2 pump, 60 lbs valve springs, ARP head studs, Banks ram air intake. 4 inch diamond eye exhaust,16cm turbo housing, 60 mm comp. Housing, BD tourqe converter, billet flex plate, Banks gauges, 212hp 608 tourque, old smokey and worn out.
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Re: Injection pump timing

Postby cougar » Mon Feb 10, 2014 11:03 am

Yes, it could be. The problem with timing is there are too many variables. Best approach is small increments until you find that happy spot for your particular set up. Just remember that when you change one thing it will effect another.
RIP 91.5 W250 5 speed. The great experiment.
92 W250 HD 47RH with Compushift. Upgraded H1C to 62/60/16, Scheid Lightning VE, 60# valve springs, DAP 7X.010 injectors, 4" DE exhaust, home made cooler tubes.
01 2500 "the work truck".
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Re: Injection pump timing

Postby RCCUMMINS89 » Mon Feb 10, 2014 12:44 pm

With DDP "75hp" injectors.... to the head MAY be too much. I would personally start with about a 1/4" bump and go from there.


How I tune my pump (keep in mind every one has different expectations of how their truck should drive).

I advance the timing until I notice that I don't like my low end anymore and it feels like I lost power until I'm at wot. At that point I retard it a tiny bit. That usually gets me pretty close to a good all around. Other thing I do (because I have big injectors) is advance it until it is clean at a idle.
89 RC on shortened 92 diesel frame - NV4500 w/dual disc/4.10s on 37s. - Self built pump, "hot screw", lots of timing, True high volume low pressure lift pump, 62fmw/68/.7gated, 77lpm SAC Inj., Studs/O-rings,- 423/1220 Mustang - 11/16/2013 http://www.TheHungryDiesel.com full line dealer, if you don't see it please ask.
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Re: Injection pump timing

Postby tim curran » Mon Feb 10, 2014 2:05 pm

My low end is good I think my wot isn't as good as it used to be. She is a bit hazy at an idle and don't smoke like a freight grain st wfo.
1993 w250, 3200 RPM springs, maxed fuel screw, industrial inj. Fuel pin, Dynamite diesel 75 horse inj., ind inj stage 2 pump, 60 lbs valve springs, ARP head studs, Banks ram air intake. 4 inch diamond eye exhaust,16cm turbo housing, 60 mm comp. Housing, BD tourqe converter, billet flex plate, Banks gauges, 212hp 608 tourque, old smokey and worn out.
tim curran
fuel screw!!!!
 
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Joined: Mon Jan 11, 2010 1:49 pm
Location: Poland ME.
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Re: Injection pump timing

Postby RCCUMMINS89 » Mon Feb 10, 2014 2:12 pm

Well.... your injectors are a marine angle, so I could see that it is hazier at idle. Not smoking like a freight train at wot is a good thing, it means you are burning more fuel. Or did I mis read that?
89 RC on shortened 92 diesel frame - NV4500 w/dual disc/4.10s on 37s. - Self built pump, "hot screw", lots of timing, True high volume low pressure lift pump, 62fmw/68/.7gated, 77lpm SAC Inj., Studs/O-rings,- 423/1220 Mustang - 11/16/2013 http://www.TheHungryDiesel.com full line dealer, if you don't see it please ask.
RCCUMMINS89
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Re: Injection pump timing

Postby cougar » Mon Feb 10, 2014 2:13 pm

Maybe time for a bigger lift pump.
RIP 91.5 W250 5 speed. The great experiment.
92 W250 HD 47RH with Compushift. Upgraded H1C to 62/60/16, Scheid Lightning VE, 60# valve springs, DAP 7X.010 injectors, 4" DE exhaust, home made cooler tubes.
01 2500 "the work truck".
cougar
14mm rotor
 
Posts: 967
Joined: Sat Apr 18, 2009 3:31 pm
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Re: Injection pump timing

Postby DMan1198 » Mon Feb 10, 2014 3:18 pm

Mine always cleared up with the ddp3's even with stock timing. The worst I got was a light haze at WOT during summer after I added a pin. Mine did feel like it layer down a bit in the top end. Added an electric lift pump and it pulled harder in the top end
Ducati- professional nap taker, and thread derailer extraordinaire
Brownie: 80 dodge heavy half. Ghost cummins under the hood, and some sinister plans
The Roo Hunter: 93 w250, lifted, 2 whistle machines, and a bunch of other go fast goodies, uhh..... not there yet
Jaeger: 12 ram 3500. Lifted, exhausted, and fed an excessive quantity of air
The Huntress: 02 Jetta TDI. No muffler, egr, horsepower
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Re: Injection pump timing

Postby tim curran » Mon Feb 10, 2014 4:11 pm

I have a ten psi electric pump to go with the mech. Lift pump. I just did a new head gasket I pit it back to stock thickness. I was running a .020 head gasket to allow more room for boost.
1993 w250, 3200 RPM springs, maxed fuel screw, industrial inj. Fuel pin, Dynamite diesel 75 horse inj., ind inj stage 2 pump, 60 lbs valve springs, ARP head studs, Banks ram air intake. 4 inch diamond eye exhaust,16cm turbo housing, 60 mm comp. Housing, BD tourqe converter, billet flex plate, Banks gauges, 212hp 608 tourque, old smokey and worn out.
tim curran
fuel screw!!!!
 
Posts: 83
Joined: Mon Jan 11, 2010 1:49 pm
Location: Poland ME.
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Re: Injection pump timing

Postby JimmieD » Mon Feb 10, 2014 4:31 pm

I don't think you want to run an electric lift pump in combination with a mechanical lift pump. If the mechanical can't keep up then the electric can't pull through it and if the electical can't keep up then the mechanical can't push through it. If you run electric first then mechanical, the mechanical will block any advantage from the electric. If you run mechanical first then electric the electric can only pump as much as mechanical can deliver to it.

Either/or proposition.
1967 Dodge D-100 Town Wagon - CPL 858 4BT, HTT Stage II/H1C 16cm/56cm turbo, '93 CTD I/C, 32K spring, minor fuel tweaks, milled head, NV4500, 1 ton springs, '72 D-200 Frt. axle w/ Air Lift bags, 4.10 Dana 60HD, F/R swaybars, Tom Woods shaft.

'90 W-350 gasser...
JimmieD
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Re: Injection pump timing

Postby tim curran » Mon Feb 10, 2014 4:50 pm

I put another spin on fuel filter on the frame rail so I figured the electric pump would push the fuel to the mech. Lift pump so that one would not have to work so hard it would never starve for fuel.
1993 w250, 3200 RPM springs, maxed fuel screw, industrial inj. Fuel pin, Dynamite diesel 75 horse inj., ind inj stage 2 pump, 60 lbs valve springs, ARP head studs, Banks ram air intake. 4 inch diamond eye exhaust,16cm turbo housing, 60 mm comp. Housing, BD tourqe converter, billet flex plate, Banks gauges, 212hp 608 tourque, old smokey and worn out.
tim curran
fuel screw!!!!
 
Posts: 83
Joined: Mon Jan 11, 2010 1:49 pm
Location: Poland ME.
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Re: Injection pump timing

Postby RCCUMMINS89 » Mon Feb 10, 2014 4:56 pm

If I'm understanding correctly...........You feel you've lost top end power AFTER you advanced your timing, correct?

Or were other things done at the same time?
89 RC on shortened 92 diesel frame - NV4500 w/dual disc/4.10s on 37s. - Self built pump, "hot screw", lots of timing, True high volume low pressure lift pump, 62fmw/68/.7gated, 77lpm SAC Inj., Studs/O-rings,- 423/1220 Mustang - 11/16/2013 http://www.TheHungryDiesel.com full line dealer, if you don't see it please ask.
RCCUMMINS89
14mm rotor
 
Posts: 4826
Joined: Mon Oct 03, 2011 4:19 pm
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Re: Injection pump timing

Postby JimmieD » Mon Feb 10, 2014 5:44 pm

If the original lift pump is a diaphragm type I believe it's possible for added the electric pump to blow out the diaphragm and cause failure. The guys here might know better or know otherwise, but that's what I'm thinkin...

If so it's possible you could test by bypassing the mechanical diaphragm pump and just run the electric to see what happens?
1967 Dodge D-100 Town Wagon - CPL 858 4BT, HTT Stage II/H1C 16cm/56cm turbo, '93 CTD I/C, 32K spring, minor fuel tweaks, milled head, NV4500, 1 ton springs, '72 D-200 Frt. axle w/ Air Lift bags, 4.10 Dana 60HD, F/R swaybars, Tom Woods shaft.

'90 W-350 gasser...
JimmieD
fuel screw!!!!
 
Posts: 126
Joined: Sat Jan 06, 2007 12:02 pm
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Re: Injection pump timing

Postby tim curran » Mon Feb 10, 2014 6:55 pm

I lost power but I also took out my worn out Denny t fuel pin and pit back the one from Ind. Inj. Its not as good as the Denny t one. I figure the electric pump would just keep a constant fuel pressure to the diaphragm pump. I don't trust electrical pumps to run one alone. I have had to replace way to many electrical pumps in my day to have my mechanical diesel be crippled By a. Electrical fuel pump when it dies.
1993 w250, 3200 RPM springs, maxed fuel screw, industrial inj. Fuel pin, Dynamite diesel 75 horse inj., ind inj stage 2 pump, 60 lbs valve springs, ARP head studs, Banks ram air intake. 4 inch diamond eye exhaust,16cm turbo housing, 60 mm comp. Housing, BD tourqe converter, billet flex plate, Banks gauges, 212hp 608 tourque, old smokey and worn out.
tim curran
fuel screw!!!!
 
Posts: 83
Joined: Mon Jan 11, 2010 1:49 pm
Location: Poland ME.
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Re: Injection pump timing

Postby DMan1198 » Mon Feb 10, 2014 7:05 pm

I tried that electric into diaphragm setup. It totally killed the mechanical pump, and started pulling air. Now the truck is just sitting until I get the rest of the parts to build the engine
Ducati- professional nap taker, and thread derailer extraordinaire
Brownie: 80 dodge heavy half. Ghost cummins under the hood, and some sinister plans
The Roo Hunter: 93 w250, lifted, 2 whistle machines, and a bunch of other go fast goodies, uhh..... not there yet
Jaeger: 12 ram 3500. Lifted, exhausted, and fed an excessive quantity of air
The Huntress: 02 Jetta TDI. No muffler, egr, horsepower
DMan1198
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Re: Injection pump timing

Postby JimmieD » Mon Feb 10, 2014 7:09 pm

Thanks, DMan, that's exactly what i was talking about!

Honestly, Tim, you're not helping yourself one bit by running them both, just a bigger chance for failure.
1967 Dodge D-100 Town Wagon - CPL 858 4BT, HTT Stage II/H1C 16cm/56cm turbo, '93 CTD I/C, 32K spring, minor fuel tweaks, milled head, NV4500, 1 ton springs, '72 D-200 Frt. axle w/ Air Lift bags, 4.10 Dana 60HD, F/R swaybars, Tom Woods shaft.

'90 W-350 gasser...
JimmieD
fuel screw!!!!
 
Posts: 126
Joined: Sat Jan 06, 2007 12:02 pm
Location: Mid-Cal
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