by txs » Mon Jun 29, 2015 9:46 am
I would rather build one with end play under factory specs as over, as long as you have some they're good. I can't remember whether the 4x4 output sticks out past the housing, if it does don't stand it on the tail to set end play. One trick to setting end play is take the o-ring off the OD of the pump, then you can pull the pump back out by hand, just don't forget to reinstall on final assembly. Betwwen the intermediate shaft and the input there are 2 washers, the mickey mouse washer and a thin steel washer which goes on the intermediate shaft side, make sure you have them both there. Also make sure the output shaft radial bearing is seated in the snap ring good. The thrust washer that goes between the pump and the front clutch retainer is the selectable, they come in 4 or 5 thicknesses.
93 w250 6 speed 4" exhaust, caution, work truck, she's no beauty. building 1 ton dually 4x4, dana 80, 48rh, 205 Scratch the one ton, bought frt. dually 4x4 98 12 valve with the tiny rear doors. rides so much better than the 93.