SUPER CREW!!!

Cummins Conversion & Builds

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Re: SUPER CREW!!!

Postby Mark Nixon » Sun Feb 10, 2013 8:15 am

IIRC, there was someone on 4BTSWAPS selling a couple of those remote filter plates for $100 each.
BUT carry on, I'm kinda' liking your ingenuity. 8)

Mark.
Mark Nixon
 

Re: SUPER CREW!!!

Postby m880cummins » Sun Feb 10, 2013 2:50 pm

I WISH I had $100 :cry:

Today, I spent $550 on front alcan springs, $230 on parts from Ruff stuff to finish the axles.

Also, I decided to paint the motor mango tango with all brackets, lines and pump black. Should look super clean and with new gaskets, the leaking should be minimal. Clear coat will aid in keeping it clean..... God this thing is gonna look sweet!
1977 M880 Cummins 5 speed SOLD :(
1985 Crew cab Cummins P7100 NV4500 D60/D80
SUNY Maritime Class of 2017!
m880cummins
fuel screw!!!!
 
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Re: SUPER CREW!!!

Postby m880cummins » Sun Feb 10, 2013 2:52 pm

UBER PAINT CART!!!!

This was quite fun to paint. I don't have ventilation in the booth yet so wheeled it outside, gave it a coat then rolled it inside and baked it to 75*. Looks great painted but I was too exhausted to snap some black parts pics last night. Those 2 ladder bars are .25 DOM for my buddies 1989 W250 diesel. I plan to make them for mine too. They hook to a shackle in the front off the frame rail and still allow the suspension to move without wrap!

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Got a helluva a lead on a cummins drive train that is the result of a cancelled ebay sale, new friendships, and good relations! 12v I think (could be a 24v) with an nv4500 and transfercase for a price I cant refuse with free shipping from AZ! 48,000 original miles out of a rolled truck. I can't accept offers like this even as a broke kid so I'll be caughing up some bennies as thanks to the guy helping me out and the shipper! Hopefully it works out.

If my hard as hell to contact friend pulls through, I'll have ventilation this weekend and may shoot for the stars and get the cab and doors done. Lots of work ahead of me!


Charlie
1977 M880 Cummins 5 speed SOLD :(
1985 Crew cab Cummins P7100 NV4500 D60/D80
SUNY Maritime Class of 2017!
m880cummins
fuel screw!!!!
 
Posts: 440
Joined: Tue Nov 15, 2011 2:21 pm
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Re: SUPER CREW!!!

Postby m880cummins » Tue Feb 12, 2013 8:45 pm

Worked a little today. Snapped some pictures of what was going on.

Paint cart:

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Dana 60 front has new pinion bearings and I checked gear lash set bearing pre load while. Checked out well.
Before I spun it over I marked it with house paint in several spots. Contact was wide and in the center of the gear. Right where I want it.

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Sealed up and ready for paint:
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P7100 finally apart so I can repair governor housing. Made my own socket to back off the governor nut. Came off easy and went really smooth. I plan to set pump timing at 0* and then apply timing tape onto balancer with a pointer. I want to eventually run a keyed adjustable timing gear so I can dial timing in with ease. All I will have to do is remove the inspection cover where oil breather is, lock pump in place, loosen gear allen screws and bar the engine to the timing mark desired.

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Timing arm that the pin locks in place with is at the 9 o clock position

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Removed. It was seated on a tapered shaft so I quick tap to the piece with a brass punch freed it up.
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Rack mechanism:
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Apart and on bench:
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The problem on the governor housing:

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Started final work on cab and fourth door:

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Charlie
1977 M880 Cummins 5 speed SOLD :(
1985 Crew cab Cummins P7100 NV4500 D60/D80
SUNY Maritime Class of 2017!
m880cummins
fuel screw!!!!
 
Posts: 440
Joined: Tue Nov 15, 2011 2:21 pm
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Re: SUPER CREW!!!

Postby Fastback66 » Thu Feb 14, 2013 9:34 pm

I don't know if anyone ever answered your question about the I/C and A/C fitting behind a 1978 grille. I opted for the 1979 since it offers a touch more room. It is tight but the 1978 style may fit.
http://s726.beta.photobucket.com/user/v ... 0cab%20CTD

Good Luck on the build.

Vinny
78 D-200 Crew cab LWB converted to 4wd then converted to Diesel. 366 spring, custom pin, timing to head and pump tweaked.
75 W-100 SWB step side under construction. Soon to be 318 magnum/518 auto.
66 Charger 383/auto
71 Chrysler Newport hardtop 4dr. 360/727. Need drivers side body panels if ya got some.
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Re: SUPER CREW!!!

Postby m880cummins » Sun Feb 17, 2013 8:50 pm

I was really planning on doing orange this weekend but decided not to rush it especially with $500/gal paint.... I spent all of Friday afternoon working on filling the roof repair welds and finished the paint booth. I left tonight with the second application of high-build primer on 3 doors (door 4 didn't need any more) and on the cab roof area. It is really looking great! I used up ALLL of my seam sealer and filler I had left. I was lucky to have enough to finish the cab and doors after I cut the cans open and wiped them clean! I spent a crap ton of time going over panel joining areas, feathering edges etc. Basically, next time I go down, I need to block the high build I sprayed tonight, mask some stuff off, blow it off, wipe it down, tack rag it, preheat the metal and then ORANGE! The exhaust fan for the booth is a trash pump/industrial factory fan. It looks basically like a leaf blower and sounds like a jet engine. So, as you may be able to conclude, it is LOUD! I also finished off the firewall work and included a picture of the grafted-in steering column mount.

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Intake:

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Heaters for intake:

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Exhaust. Moves about 1000CFM. The area of the room along with this size is an air change every 80 seconds.

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Borrowed a buddie's plasma cutter and got the front spring mount and trans cross member for the rat done. The bottom of the cab is 6" off the ground and the frame rails are 4.5" off the ground:

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Motor will be assembled this week and I got these to finish the dana 80 rear housing. Maybe if I push hard, I can have the rear axle under, engine shortblock painted, cab painted and doors assembled and mounted/aligned. :alien:

Dana 60 front spring plates and spindle flanges to mount D60 front spindles to the D80 rear housing. DISC BRAKES ALL AROUND!!!

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Charlie
1977 M880 Cummins 5 speed SOLD :(
1985 Crew cab Cummins P7100 NV4500 D60/D80
SUNY Maritime Class of 2017!
m880cummins
fuel screw!!!!
 
Posts: 440
Joined: Tue Nov 15, 2011 2:21 pm
Location: Parkesburg, PA
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Re: SUPER CREW!!!

Postby PToombs » Mon Feb 18, 2013 6:14 pm

Did you figure out what was wrong with the 4b?
pete

Just enough power to break everything behind the crankshaft.
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Re: SUPER CREW!!!

Postby m880cummins » Tue Feb 19, 2013 5:34 pm

More axle related parts!

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Couldn't resist to stop at the shop on my back from NYC today and take a couple minutes to sand the cab roof with the long block and am very satisfied. I think I am done with high build primer and it is nice and smooth and unnoticeable.

Charlie
1977 M880 Cummins 5 speed SOLD :(
1985 Crew cab Cummins P7100 NV4500 D60/D80
SUNY Maritime Class of 2017!
m880cummins
fuel screw!!!!
 
Posts: 440
Joined: Tue Nov 15, 2011 2:21 pm
Location: Parkesburg, PA
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Re: SUPER CREW!!!

Postby m880cummins » Thu Feb 21, 2013 10:28 pm

Mango Tango!!! Ahahahahagagaga!!!

Did 2 coats and need one more and then high solids crystal clear!

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Charlie
1977 M880 Cummins 5 speed SOLD :(
1985 Crew cab Cummins P7100 NV4500 D60/D80
SUNY Maritime Class of 2017!
m880cummins
fuel screw!!!!
 
Posts: 440
Joined: Tue Nov 15, 2011 2:21 pm
Location: Parkesburg, PA
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Re: SUPER CREW!!!

Postby m880cummins » Fri Feb 22, 2013 10:09 am

Applied my first coat of clear. Mipa karlaack made in germany. Uber clear! It is the highest resolution clear around. Gives it a prismatic look under the lights. Tomorrow ill tape off the painted areas and do the door jambs amd door skins. Need to do some interior spots too.

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When i have it assmbled, i will wet sand and buff to really make it pop!

Charlie
1977 M880 Cummins 5 speed SOLD :(
1985 Crew cab Cummins P7100 NV4500 D60/D80
SUNY Maritime Class of 2017!
m880cummins
fuel screw!!!!
 
Posts: 440
Joined: Tue Nov 15, 2011 2:21 pm
Location: Parkesburg, PA
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Re: SUPER CREW!!!

Postby m880cummins » Fri Feb 22, 2013 11:25 am

2nd coat of clear really brought it together!

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Has a prismatic look!

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Ahhhh what a sight! Now to do the rest!!!

Charlie
Last edited by m880cummins on Sun Feb 24, 2013 11:15 am, edited 1 time in total.
1977 M880 Cummins 5 speed SOLD :(
1985 Crew cab Cummins P7100 NV4500 D60/D80
SUNY Maritime Class of 2017!
m880cummins
fuel screw!!!!
 
Posts: 440
Joined: Tue Nov 15, 2011 2:21 pm
Location: Parkesburg, PA
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Re: SUPER CREW!!!

Postby 1STGENFARMBOY » Fri Feb 22, 2013 2:40 pm

Is the top going to be a different color than the posts and the jams? ? just wondering why you didn't do the hole cab with the top.
93 W250 STD CAB, AUTO 3.55, GAUGES, 80HP DDP STICKS, DENNY T ,16CM HOUSING, 60MM GILLETT, VE MAXED,BHAF, BHFF, 366 SPRING,P/S INTERCOOLER, TIMS COOLER TUBS, TIMMING 1/8 BUMP,4in TURBO BACK TO DUEL 5IN STACKS,33 12.50 BFG, HOLLEY BLACK, CONVERTER COOMING.
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Re: SUPER CREW!!!

Postby dazedandconfused » Fri Feb 22, 2013 3:01 pm

1STGENFARMBOY wrote:Is the top going to be a different color than the posts and the jams? ? just wondering why you didn't do the hole cab with the top.


I was wondering the same thing.
Big Andy
1983 Dodge D150 that has been repowered with a 93 Cummins/518 running gear AKA The Ugly Duck! I would much rather build them then buy them.[
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Re: SUPER CREW!!!

Postby m880cummins » Fri Feb 22, 2013 8:25 pm

After practicing before just winging the paint work, I realized my short arms could not reach the center of the massive roof skin without stepping onto the floor area and leaning over. I also had to hold onto the jamb area to keep my balance. It was either painting the cab in 2 runs or using a rappelling harness from the ceiling.
1977 M880 Cummins 5 speed SOLD :(
1985 Crew cab Cummins P7100 NV4500 D60/D80
SUNY Maritime Class of 2017!
m880cummins
fuel screw!!!!
 
Posts: 440
Joined: Tue Nov 15, 2011 2:21 pm
Location: Parkesburg, PA
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Re: SUPER CREW!!!

Postby 1STGENFARMBOY » Fri Feb 22, 2013 8:50 pm

I do understand that, i am 5'8" so my arms are very short, to help me keep the hose out of the paint i use a tyvec
sute and run the hose up the leg and out the arm.

Dar
93 W250 STD CAB, AUTO 3.55, GAUGES, 80HP DDP STICKS, DENNY T ,16CM HOUSING, 60MM GILLETT, VE MAXED,BHAF, BHFF, 366 SPRING,P/S INTERCOOLER, TIMS COOLER TUBS, TIMMING 1/8 BUMP,4in TURBO BACK TO DUEL 5IN STACKS,33 12.50 BFG, HOLLEY BLACK, CONVERTER COOMING.
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