by cmann250 » Tue Sep 18, 2012 4:36 pm
I just got done installing a 2nd gen intercooler from a '94 CTD auto in my '89 2wd auto. I've never seen a write up that shares how to fit a 2nd gen cooler in a non-IC'd auto truck. These are just observations and "by no means the authoritative how-to" as BC847 would say. I don't know if it's the best way, but it works.
-I had to grind off the flat 2nd gen mounting tabs, all the bosses for the the A/C condenser, and the brackets for the trans cooler.
-I had to dent the inner fenders so I could fit boots on the cooler.
-The only way I could get an air to fluid trans cooler to fit was to put in in the very center of the IC. I used a roughly 11" tall, 10" wide, and under 1"thick cooler. The stock trans cooler's hole through the firewall is covered by the cooler. I brought the lines up from the bottom.
-I had to sand the back of my grille significantly, but I saw no way around it.
I'll add to this as I tinker with it further.
Last edited by
cmann250 on Sun Mar 17, 2013 9:15 am, edited 1 time in total.
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